Build a Go Kart - Go Kart Drive Systems - How Do I Know If My Go Kart Has Enough Power?

The main obstacle to driving a go kart is getting thatIncreasing the radius allowed you to use the same
spinning motion of the engine into useful spinning motionamount of force you were using before, but now all of
of the wheels.a sudden the bolt came free. This is expressed in the
There are a couple of things to keep in mind whenfollowing equations, torque 1 being the small handled
dealing with this transfer of motion though:wrench, and torque 2 the long handled wrench.
-Engines run continuously: go karts do notTorque 1 = Radius Short (6 inches) x 10 pounds = 60
-Engines cannot have a load suddenly dropped onin-lb
them, they need a gradual engagementTorque 2 = Radius Long (12 inches) x 10 pounds = 120
-Engines do not have enough torque by themselves toin-lb
just drive a wheel, a ratio reduction is required to getAs you can see the torque level increase by 2 times.
the torque level at the wheels so it is manageable by(Torque is expressed in terms of "inch-pounds" or
the engine.abbreviated as "in-lbs."
-The go kart must stop, while the engine is still runningGo Kart Drive Line
To get the power from the engine to the wheels aSimilarly when you look at a sprocket chain connection
connection is required. This connection can come in ayou see that the chain is grabbing on to the teeth of
whole wide variety of forms:the sprocket. This grabbing spot is located a certain
-Beltsdistance from the center of the sprocket. Say around
-Chains4 inches radially.
-Belt and Chain CombinationsThe sprocket for the clutch typically is very small, and
-Drive shafthas a diameter of typically around 1 inch.
The most common drive system is the centrifugalThe chain is grabbed by the clutch sprocket tooth and
clutch-chain-main drive sprocket layout.then transfers this grabbing motion as tension into the
This in and of itself is a form of transmission. Typicallyback sprocket, or the larger drive sprocket on the
the ratios range from 7:1 to 10:1. (This may be all Greekgokart axel.
to you so lets back up the truck.)The ratio between the small sprocket and the larger
Torquesprocket is related to the torque arms. The ratio is
When an engine spins it develops a twisting forcebasically the large torque arm divided by the small
called torque. You have probably seen that a weedtorque arm:
whacker will quickly succumb or bog down in highRatio = Large Sprocket (4 inches)/Small Sprocket (.5
weeds, whereas in light grass it will easily cut theinches)
grass.Ratio = 8:1
The way a weedwhacker works is to use the stringThis ratio is used in a couple of ways.
to slice through the grass. The slicing action requires a- First it is used to calculate the power required from
force or a pushing of the string through the grassthe engine to the rear wheels.
blades. This slicing force is related to the length of the- Secondly it determines how fast the go kart will go.
string. In fact if you have a long string the motor bogsTranslation:
down and the weed whacker will not slice through the- The amount of torque required at the rear wheels is
grass as well.8 times what the engine can put out.
A prompt reduction of the string length will make the- Secondly the engine spins 8 times as fast as the
motor spin faster and the string to work morerear wheels.
effectively.Typically a go kart weighing about 100 pounds with a
The reason for this is as was stated before: "slicing150 pounds person will scoot along pretty good on
force is related to string length." The longer the stringlevel ground.
length the more force is required.When the go kart tries to go up hills that can be too
In mathematical terms this is expressed as amuch for the go kart, and will cause the engine to stall
combination of force and length. And is described asor make the clutch slip.
Torque.To get past this a system of changing ratios is
Torque = Force x Radiusneeded. That is called a transmission.
Another way you will recognize torque is when youThere are various ways to address this changing
are trying to loosen a very tight bolt.ratios, with belt drives, transmissions or variable
When you put a long bar on the handle of the wrenchclutches.
all of sudden the bolt is a lot easier to remove. TheTo keep the go kart simple though (low cost) the most
amount of twisting force did not change, but thecommon system is the centrifugal clutch or one ratio
mechanical advantage did increase. The lever arm gotsystem.
larger, but the force remained the same.