Mini Bike Modification Guide

It is common these days to see mini bikes being sold inperformance benefits will not be as evident.
stores already with performance parts fitted, such asWith these changes the bike should have better
K&N style air filters and performance exhausts,throttle response with better acceleration and also
however there is always still more work to be done tohigher top end speed. This works very well with the
these bikes.performance exhaust and the extra performance with
They are incredible easy to work on and with such athe bike should be easily recognisable.
basic engine the only knowledge needed to work onOnce the Mini bike has been up jetted and a free flow
them is knowing how to use a spanner or afilter and new carb have been fitted then it is time to
screwdriver.make some smaller adjustments to fine-tune the bike.
Here is a list of modifications recommended in order toThe next adjustment which could be made to the bike
increase the overall power of the bike, as well aswould be to add a rocket key, this allows the bikes
improving the handling and feel of the bike.timing to be improved for pulling away and
It would be an idea to start modifying the mini bike withaccelerating, meaning that the throttle response and
the larger mods, as with these more performance isacceleration will be improved.
gained for the money spent. The biggest modificationIt is also likely that the gearing of the bike will need to
which can be done to a Mini bike is to get it bored outbe changed depending on where it is used. This is
to a larger engine displacement. Most of these bikesmainly done through different sized sprockets, and this
will come with a 47cc (which is actually only 39cc).will be changed depending on how the rider wants the
These engines can be bored out with a racing kit tobike to perform
49cc. This will improve the power of the engine due toIf a larger sprocket is put on the front or rear of the
the larger displacement, improving acceleration and topbike then the top end will be improved whilst making
end.accelerating slightly slower, however if the Mini bike is
If the mini bike is already 49cc there are kits for salefitted with smaller sprockets then the acceleration will
which take the engine up to 58cc again having thebe improved whilst losing some top end. These
same effects as before.sprockets can be changed depending on what track is
The next modification it would be wise to make to thebeing raced on.
mini bike is with a performance exhaust, these come inDue to the modifications made to the bike to improve
many makes and models and each style will have aperformance, some other changes will need to be
different output to the next, so it is best to look aroundmade to the bike so it can cope with the extra power
before jumping in and buying one straight away.and maintain that good performance. Items such as an
These exhausts work as they have an expansionNGK spark plug or similar could be used. The standard
chamber, which improves performance on anyplugs in Mini bikes are not very reliable and will not be
2-stroke engine. These exhausts are not usually overable to cope with the power the bike is producing.
expensive; the cheaper systems can be bought forAlso doing this will improve the starting of the bike as
under £50, and go up to over £200 forwell as keeping the bike performing at its best all the
the more expensive systems. These are great bolt ontime. Whilst changing this is it also a good idea to
performance parts, and can improve the accelerationchange the lead and coil going to the spark plug for
of the bike with higher low and mid range revs, whilstmaximum benefits.
increasing top end by up to 10 mph.Another aspect of the Mini bikes which could be tuned
These exhausts will really benefit the bike if it hasis the clutch system. The clutches on the bikes are
been bored out as well and the difference inautomatic centrifugal clutches, which will wear very
performance will be evidently noticeable.quickly if modifications are made to the bike. It is
The next modification which could be made to theadvisable to upgrade the clutch to a heavy duty clutch
carburettor, and increasing air flow through the bike.with heavy duty springs, these will last a lot longer and
Firstly, add a free flow air filter,(K&N style ones).also can improve acceleration and throttle response of
This will mean the bike can take in more air, and thethe bike.
rule of thumb for any engine is - increased air intake +With all this power now added to the bike it is
increased fuel flow = increased BHP.advisable that you make changes to the brake
Therefore this part will help with the performance ofsystems on these bikes. Most of them come with half
the bike, however if an air filter is fitted then the carbdescent disk brakes anyway but upgrading the brakes
will need to be up jetted in order to cope with themay be a good idea, imagine racing around a track
extra air, performance is likely to decrease if thesedoing over 50 mph, and then coming to brake and the
changes aren't made. Buying new jets for the mini bikebrakes just ain't man enough to handle the speed, this
increases performance as these jets will allow moreis why this change is recommended.
fuel to be sent through the carburettor. Tuning will needOnce all this is done the bike will have been modified a
to be done with this to get the air:fuel ratio correct.great deal without going too mechanically into it and
It is recommended that if modifying the air and fuelthe extra performance of the bike will leave other
intake of the engine that a carb upgrade is purchased.bikes standing.
The standard carburettors in these bikes do not haveJust remember to always ride on Private land with the
as many adjustment screws as the performanceowner's permission and wear protective clothing.
carbs and therefore cannot be tuned as highly, and the